Project Snapshot
Cartagena Refinery Extension
Facility Type: Refinery
Scope: Expansion
Owner: Repsol YPF
Location: Cartagena  Spain
Region: Europe & Russia
Modified:  September 10, 2008
Images:


Facility description

Completed in 1950, Repsol YPF's Cartagena Refinery is located in Cartagena in Spain's Murcia province. The 110,000-b/d refinery produces fuels, lubricant bases, asphalts, paraffins, and aromatic oils. It is the oldest refinery on the Iberian Peninsula.

The Cartegena Refinery's process units include the following: crude distillation; naphtha redistillation; naphtha desulfurization; reformer catalyst; amine; sulfur recovery; acid water exhaustion; deasphalting; turboalternators; vacuum distillation; dehydrogenizing benzene; furfural extraction; dewaxing; bleaching and molding of paraffin; cogeneration plant; 40 bar vapor producing boilers; gas concentration; sweetening and merox desulfurization; and hydrogen recuperation. The refinery complex also includes a commodities and storage area as well as a marine terminal. In addition, it is at the head of a pipeline that sends crude oil to Repsol's Puertollano industrial complex.

Expansion project

Repsol's board on January 8, 2008, approved a project to double the capacity of the Cartagena Refinery to 220,000 b/d. The expansion will help the company reduce the current deficit in gasoils in Spain. Given the size of the project, Repsol has divided the work into a series of blocks that will be coordinated by various engineering firms.

Foster Wheeler-Intecsa has been charged with engineering and supervision of the construction of the following project segments:
--Block 1: vacuum, coker, concentration of gases of the coker, merox, butadiene
--Block 3 A: plants of sulfur, amines, and acid waters

Tecnicas Reunidas and INITEC will engineer and supervise construction of the following blocks under turnkey arrangement:
--Block 2A: Hydrocracker (HC)
--Block 2B: Topping - gas concentration of topping, HDS of GO of topping, HDS of GOLde coker, HDS of coker's naphtha

Fluor will engineer and supervise construction of the following:
--Block 3B: General infrastructures of the areas described above and new energies and movements facilities.

Tecnicas Reunidas, under turnkey contract, will conduct engineering and construction of H2 plants.

In the engineering stage of the oil pipeline to Puertollano, Heymo will handle pipeline development and Intecsa-Inarsa will oversee the refineries' pumping centers and facilities.

Repsol stated that basic engineering for the project is complete, and detailed engineering is expected to conclude in the first half of 2009. Earth movement and other preliminary work is slated for completion during Second Half 2008. . Mechanical assembly work will begin sometime at the end of 2008 or during the first four months of 2009. Construction will be carried out during the last quarter of 2008 and in 2009.

The project's scheduled completion is 2011.

  Key Stats
Year constructed:
1950
Major process units:
crude distillation unit; naphtha redistillation unit; naphtha desulfurization units (2); reformer catalyst units (2); amine units (3); sulfur recovery units (2); acid water exhaustion units (2); deasphalting unit; turboalternators (3); vacuum distillation units (2); dehydrogenizing benzene unit; furfural extraction units (2); dewaxing units (2); bleaching and molding of paraffin unit; cogeneration plant; 40 bar vapor producing boilers (4); gas concentration unit; sweetening and Merox desulfurization units (2); hydrogen recuperation unit
Products:
fuels; lubricant bases; asphalts; paraffins; aromatic oils
Construction type:
expansion
Current capacity:
110,000 b/d
Post project capacity:
220,000 b/d
Project cost:
EUR3.2B
Contractors:
Fluor Corp.; Foster Wheeler; Intecsa; Inarsa; Heymo; Tecnicas Reunidas; INITEC
Project completion date:
2011
  Related Articles
Spain Refinery Upgrades On Track; More Diesel Seen
Dec 02, 2008 - Spanish energy companies say that plans to upgrade refineries and reduce the country's yawning deficit in diesel are on track despite the credit crunch.
Imtech Wins Contract for Repsol's Cartagena Expansion
Sep 29, 2008 - Repsol-YPF has selected the European technical services provider Imtech as technology partner for a new high-tech cooking plant at the Repsol refinery in Cartagena, Spain.
Iberian Peninsula Refiners Drive European Refinery Growth - IEA
Jul 01, 2008 - Refineries in Spain and Portugal are set to deliver nearly half of Europe's refining capacity growth in the next five years, the International Energy Agency said Tuesday.
Repsol YPF Awards Foster Wheeler Delayed Coker Contracts
Mar 14, 2008 - Foster Wheeler has been awarded a contract by Repsol YPF for the detailed engineering, procurement services and construction management of a new delayed coker complex at its refinery at Cartagena, in southeast Spain.
Repsol Awards Fluor $1.3B Contract for Cartagena Expansion
Feb 26, 2008 - Fluor Corp. announced Tuesday that it was awarded the project management for a significant portion of Repsol YPF's refinery expansion in Cartagena, Spain.
Repsol YPF to Double Capacity at Cartagena Refinery
Jan 08, 2008 - Repsol YPF SA said its board of directors has approved an investment of EUR3.2 billion in its Cartagena refinery, where capacity will be doubled.



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