Project Snapshot
Pearl GTL
Facility Type: Synfuels
Scope: New Construction
Owner: Qatar Petroleum-Shell JV
Location: Ras Laffan Industrial City  Qatar
Region: Middle East
Modified:  September 27, 2010
Images:


Project description

On July 27, 2006, Qatar Petroleum (QP) and Shell launched their Pearl Gas to Liquids (GTL) project, which will be the world's largest integrated gas-to-liquids (GTL) project. It will integrate upstream and downstream components. The project is being developed under a development and production sharing agreement between Shell and QP. Shell will shoulder 100% of the offshore and onshore costs, which reportedly will be in the neighborhood of $18 billion.

On the upstream side, the Pearl GTL project is set to produce 1.6 billion cubic feet per day of natural gas from Qatar's offshore North Field. It will subsequently transport and process 120,000 boe/d of natural gas liquids (LPG and condensate) and ethane from wellhead gas. According to Shell, the North Field is considered the largest single non-associated gas reservoir in the world and boasts estimated recoverable resources in excess of 900 trillion cubic feet. Over its lifetime the integrated project is expected to produce roughly 3 billion barrels of oil equivalent.

Downstream, dry gas will be used as feedstock for a new onshore integrated GTL complex in Qatar's Ras Laffan Industrial City. The complex will comprise two 70,000-b/d GTL trains and associated facilities. It will manufacture 140,000 barrels per day of liquid hydrocarbon products, including naphtha, GTL fuel, normal paraffins, kerosene, and lubricant base oils.

Shell stated that GTL fuel, which can be used in existing light- and heavy-duty diesel engines, will be the largest component of the product mix. GTL products also are virtually free of sulfur, nitrogen, and aromatics.

On February 22, 2007, Shell and QP broke ground on Pearl GTL at Ras Laffan Industrial City. Production from the first train is expected to begin by the first quarter of 2011, with the second train going onstream by the first half of 2012.

  Key Stats
Major process units:
two 70,000-b/d GTL trains and associated facilities
Products:
ethane; LPG (propane and butane); condensate; naphtha; paraffin; kerosene; gasoil; base oils
Construction type:
new construction
Post project capacity:
140,000 b/d GTL products and base oils; 120,000 boe/d ethane and natural gas liquids
Project cost:
$18B
Contractors:
JGC Corp.-KBR joint venture (FEED; project management); Hyundai Engineering and Construction Co. (HDEC) (engineering, procurement, and construction); Honeywell (process automation); Flowserve; Metso (valves); General Dynamics (telecom and IT infrastructure); Sulzer Ltd. (design and supply column internals); ABB (switchgear, electrical control system)
Project completion date:
Q1 2011 (first train); 1H 2012 (second train)
  Related Articles
Shell: First GTL Product Shipment Reaches US
Nov 24, 2011 - Shell Lubricants announced Wednesday the arrival of its first shipment of gas-to-liquid (GTL) base oil at the Port of Houston.
Hyundai Heavy Completes Qatar GTL Plant
Nov 23, 2011 - Hyundai Heavy Industries, the world's biggest shipbuilder and a leading EPC contractor, on Tuesday completed a key Gas-To-Liquids facility for Pearl GTL Project in Ras Laffan Industrial City, Qatar.
First Pearl GTL Products Cargo Ships from Qatar
Jun 13, 2011 - Qatar Petroleum and Shell on Monday announced that the Pearl GTL plant has sold its first commercial shipment of GTLGasoil.
Pearl GTL Reaches Milestone
Mar 23, 2011 - Qatar Petroleum and Shell announced the first flow of dedicated offshore gas into the Pearl GTL plant.
Kentz Wins Pearl GTL Contract
Jan 07, 2011 - Kentz Corp. Ltd. has won a framework agreement to provide services in executing plant change requests by Qatar Shell GTL Limited.
Pearl GTL to Start Ops By Q1 - Exec
Sep 27, 2010 - Phase 1 of Shell's $18 billion Pearl GTL project in Qatar will start up in the first quarter of next year, a company executive said.
Qatar To Be New Shell Heartland
Nov 23, 2009 - Royal Dutch Shell plc on Monday reconfirmed good progress of the Pearl GTL and the Qatargas 4 projects for a group of its shareholders and investment analysts.
Shell: Pearl GTL Cost In Line with Budget
Nov 23, 2009 - Royal Dutch Shell PLC's Pearl Gas-To-Liquids in Qatar is expected to cost $18 billion to $19 billion, in line with its planned budget, a spokeswoman said Monday, underscoring progress made by the company in controlling its costs.
Metso Wins 'Substantial' Valve Order for Pearl GTL Project
Mar 19, 2008 - Metso has received a valve order from JGC Corp, Japan. Metso Automation will deliver automated on-off ball valves to the Qatar Petroleum and Shell-sponsored Pearl GTL project in Qatar.
Flowserve Wins Orders for Pearl GTL Project
Dec 07, 2007 - Flowserve Corp. has received orders for the Pearl Gas-to-Liquids (GTL) plant being developed by Qatar Petroleum and Shell in Qatar.
Honeywell to Provide Control Valves for Pearl GTL
Nov 06, 2007 - Honeywell on Tuesday announced a $9.1 million agreement to provide control valves for the new integrated Pearl Gas-to-Liquids (GTL) plant in Qatar, a partnership between Qatar Shell GTL Ltd. (Shell) and Qatar Petroleum.
General Dynamics to Engineer Telecom, IT Infrastructure for Pearl GTL
Aug 06, 2007 - General Dynamics has been awarded a contract by Qatar Shell GTL Limited to provide telecommunications and information technology engineering, procurement and technical-assistance services to the Pearl Gas-to Liquids (GTL) project.
Dignitaries Kick Off Qatar's Pearl GTL Project
Feb 22, 2007 - Qatar's heir-apparent sheikh on Thursday laid the foundation stone for the Pearl Gas to Liquids (GTL) project, a world-scale integrated project that will make Qatar the GTL capital of the world.
ABB Signs Frame Deal for World's Largest GTL Plant
Nov 16, 2006 - ABB, a provider of power and automation technology, has signed frame agreements with Shell and Qatar Petroleum to supply equipment for Pearl GTL.
Qatar and Shell Launch Integrated Pearl GTL Project
Jul 27, 2006 - Qatar Petroleum and Royal Dutch Shell plc on Thursday announced the launch of the world-scale integrated Pearl Gas to Liquids (GTL) project in Qatar.



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